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Planing a large wood surface flat, such as a
table top, is a daunting tasks for most woodworkers. However, like
most things in woodwork if you follow a few basic rules it can be a
rewarding straight forward task, and done well can add that
distinction of craftsmanship to your work.
The photos show me planning a laminated
workbench top made from Mountain Ash, which is a fairly dense wood
and like most eucalyptus varieties it can be difficult to plane
(without tearout) due to its irregular grain. And being laminated
the grain direction of each piece is not all the same way which also
complicates planing the surface without the dreaded tearout. I am not
going to cover how to glue pieces of wood together to make a large
wood surface but I will make the comment that; the flatter you can get
the surface by accurately joining the pieces together the less work
there is in planing the surface perfectly flat. For more information
on jointing boards go to
jointing
long boards.
Once you have your surface glued up and cut to
size you will need to put it on a flat surface to plane it flat. I
find the best thing to do here is to fix your top to the table frame
it is meant for. Other than that you will need to put it on a flat
workbench, which also works well as long as you can secure it without
any clamps protruding above the surface as the plane will surely hit
them. Bench stops are best if you are going to do it this way.
To begin with, start planing across the
surface as shown in the top photo, using a trying/jointer plane. As
you can see from the photo the plane will take off the high spots
until you have planed it flat. I prefer to plane directly across the
grain as opposed to planing across the surface at 45 degrees as I have
found there is a lot less chance of tearout particularly on irregular
grained woods. The key here is to set the depth of cut fairly coarse
so you can remove a lot of wood quickly but not so deep that you will
cause deep tearout. A little shallow tearout at this stage is
acceptable because the next planing phase will clean it up.
Still using the trying plane, but with the
blade set a lot finer, the next stage requires you to plane the full
length of the table to get it flat in its length. A long straight
edge is handy here to get an idea of the high spots. A word of
caution, only use your straight edge if you know it is straight, most
pressed metal rulers you buy are not very straight. If you don't have
a good straight edge you will need to rely on the trying plane to
remove the high spots. If there are any significant high spots mark
them out with a pencil so you can start on them. In most cases you
will find the surface will be pretty straight in its length if: you
have dressed your boards straight, your joinery is reasonable and the
frame the top is sitting on is straight.
The second photo shows me pushing the trying
plane from one end of the top reaching out as far as possible and
stopping halfway down the length of the top. To do this start from
one edge of the table top overlapping your cuts as you work you way
across the surface to the other edge. So in essence you have now
planed level half the top. The third photo shows how I have gone down
the other end of the table top, reached out to overlap where I stopped
the cut from the other end. Now pulling the plane toward me I can
level the other end of the top. In the same fashion as before, I
start on one edge and work my way across the top with overlapping cuts
to the other edge. It is important at this stage to ensure you are
taking a nice even shaving on each cut so that you maintain the
flatness of the top across its width. The depth of cut at this stage
is a judgment call and will vary with different woods. The thing to
avoid at this stage is deep tearout, so I always err on the side of
caution and prefer to make more finer cuts to avoid tearout, rather
than coarser cuts thinking you will save time. As my experience tells
me deep tearout now will cost me a lot of time to plane it out. If
you are getting tearout with a fine cut and your blade is sharp you
will be better off converting the plane to a scraper and scraping the
top rather than planing it. I did this with a teak bench top and it
worked out fine. Took a bit longer but I didn't get any tearout. You
will probably need to go over the top in this way several time to get
it flat.
The last stage is to finish off with a
smoothing plane set very fine. In the same way you pushed and pulled
the trying plane before, go over the table top with the smoothing
plane until you are satisfied with the result. As you can see from
the fourth photo, when you are getting close to a finished product you
will be getting full length shavings, the surface will start to shine
and the surface will be very smooth to touch. The first time this top
felt sandpaper was after the first coat of finish where I gave it a
light sand with 800 grit paper prior to the final coat.
The last photo shows the result of an
afternoons work.
A couple of notes to think about:
Don't use a skew action when planing as this
may induce tearout on some timbers.
Keep the table top clear of shaving as you
work to ensure nice even cuts with the plane.
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