|
Planing a large wood
surface flat, such as a table top, is a daunting tasks for most
woodworkers. However, like most things in woodwork if
you follow a few basic rules it can be a rewarding straight forward
task, and done well can add that distinction of craftsmanship to
your work. The photos show me planning a laminated workbench top
made from Mountain Ash, which is a fairly dense wood and like
most eucalyptus varieties it can be difficult to plane (without
tearout) due to its irregular grain. And being laminated
the grain direction of each piece is not all the same way which also
complicates planing the surface without the dreaded tearout. I
am not going to cover how to glue pieces of wood together to make a
large wood surface but I will make the comment that; the flatter you
can get the surface by accurately joining the pieces together the
less work there is in planing the surface perfectly flat. For more
information on jointing boards go to
jointing long boards.
Once you have your surface glued up and cut to size you will need
to put it on a flat surface to plane it flat. I find the
best thing to do here is to fix your top to the table frame it is
meant for. Other than that you will need to put it on a
flat workbench, which also works well as long as you can secure it
without any clamps protruding above the surface as the plane will
surely hit them. Bench stops are best if you are going
to do it this way.
To begin with, start planing across the surface as shown in the
top photo, using a trying/jointer plane. As you can see
from the photo the plane will take off the high spots until you have
planed it flat. I prefer to plane directly across the
grain as opposed to planing across the surface at 45 degrees as I
have found there is a lot less chance of tearout particularly
on irregular grained woods. The key here is to set the depth
of cut fairly coarse so you can remove a lot of wood quickly but not
so deep that you will cause deep tearout. A little
shallow tearout at this stage is acceptable because the next planing
phase will clean it up.
Still using the trying plane, but with the blade set a lot finer, the next stage requires you to plane the full length of the table
to get it flat in its length. A long straight edge is handy
here to get an idea of the high spots. A word of caution, only
use your straight edge if you know it is straight, most pressed
metal rulers you buy are not very straight. If you don't have a good
straight edge you will need to rely on the trying plane to remove
the high spots. If there are any significant high spots mark
them out with a pencil so you can start on them. In most
cases you will find the surface will be pretty straight in its
length if: you have dressed your boards straight, your joinery is
reasonable and the frame the top is sitting on is straight.
The
second photo shows me pushing the trying plane from one end of the
top reaching out as far as possible and stopping halfway down the
length of the top. To do this start from one edge of the table top
overlapping your cuts as you work you way across the surface to the
other edge. So in essence you have now planed level half the
top. The third photo shows how I have gone down the other end
of the table top, reached out to overlap where I stopped the cut
from the other end. Now pulling the plane toward me I can
level the other end of the top. In the same fashion as before,
I start on one edge and work my way across the top with overlapping
cuts to the other edge. It is important at this stage to
ensure you are taking a nice even shaving on each cut so that you
maintain the flatness of the top across its width. The depth
of cut at this stage is a judgment call and will vary with different
woods. The thing to avoid at this stage is deep tearout, so I always
err on the side of caution and prefer to make more finer cuts to
avoid tearout, rather than coarser cuts thinking you will save time.
As my experience tells me deep tearout now will cost me a lot of
time to plane it out. If you are getting tearout with a
fine cut and your blade is sharp you will be better off converting
the plane to a scraper and scraping the top rather than planing it.
I did this with a teak bench top and it worked out fine. Took
a bit longer but I didn't get any tearout. You will probably
need to go over the top in this way several time to get it flat.
The last stage is to finish off with a smoothing plane set very
fine. In the same way you pushed and pulled the trying
plane before, go over the table top with the smoothing plane until
you are satisfied with the result. As you can see from the
fourth photo, when you are getting close to a finished product you
will be getting full length shavings, the surface will start to
shine and the surface will be very smooth to touch. The first
time this top felt sandpaper was after the first coat of finish
where I gave it a light sand with 800 grit paper prior to the final
coat.
The last photo shows the result of an afternoons work.
A couple of notes to think about:
Don't use a skew action when planing as this may induce tearout
on some timbers.
Keep the table top clear of shaving as you
work to ensure nice even cuts with the plane.
|